Coilover Mixing Headaches

Hey Everyone! Back again with some more tech tips which hopefully help out with you TEIN coilover systems.

Generally around this time of the year we receive many TEIN dampers sent in for our overhaul service. Most customers are looking to do a base repair and possibly consider some replacement parts for the dampers.

P1070270 (Small)

However, some times the parts they are looking for may not exactly be a TEIN part. Some coilover kits we offer at times may not come with the pillowball uppermount as a feature desired and the customer decided to look elsewhere for a mount that they can adapt to the coilover system. Although some companies do claim that their pillow mounts would work with multiple manufacturers, the possiblilty of a misinstallation is still there, as you can see from the attached photos.

P1070284 (Small) P1070281 (Small) P1070279 (Small)

 

Most pillow mounts offered utilize the following components:

1) A  design-specific lower collar or washer which the bottom of the mount would sit against on the damper piston shaft.

2) A collar or pillow nut (Pillow nuts commonly used on Macpherson strut type dampers) used above the mount to center and maintain the mount bearing to the piston shaft.

3) A top nut (Commonly used on Multi-link type dampers) to secure the mount to the piston shaft.

Even if used on the dampers it may not be the correct type/design for the piston shaft causing the mount to be loose creating noise during normal operation and/or odd wear to the the piston shaft surface which can eventually lead to a break on the shaft, or can even catastrophic internal damages due to a design flaw which would allow the component to bypass the bump stop and max out the damper stroke.

P1070272 (Small) P1070271 (Small) P1070276 (Small)

All of these situations can definitely take a bit out of you wallet and give you a bad headache. With the details and photos shown, I do caution anyone who does consider mix-n-matching coilover system components. Make sure that fitment is solid, and check the fitment if any noises are heard And if multiple collars are required to properly mount, you may want to consider not using the mounts and whether going with another type or just sticking with the coilover manufacturers recommendations. It would save you time, money, and a bad headache.