ENDURAPRO PLUS 20K Mile Inspection

I’m lucky enough to be one of the first in the U.S. to put our new ENDURAPRO shock absorbers to use in the U.S. My 2008 Honda Fit was fitted with the ENDURAPRO PLUS (16-click damping adjustable) shocks and struts, which I eventually added our S.TECH lowering springs, around March 2018. I figured it’s time to visually inspect these shocks and see how they’ve held up.

As previously mentioned, this car is typically my daily commuter for work. I average about 14,000 miles in driving a year. While I technically have just over 21,000 miles on these ENDURAPRO PLUS shocks, the other miles I drive for the year has been on my truck. Still, I think over 21k of miles on our ENDURAPRO PLUS shocks is a pretty good age to finally give them a look-see. Mind you, the average shock absorber lifespan is typically 36,000 miles in the U.S. Not too sure how that average came to be. We see shock absorbers last much longer than that. Quite honestly, I should have inspected these shocks a long time ago (a reminder to all to inspect their cars)!

Prior to giving you a run-down of the inspection, I will say that overall the shocks still feel great! Over time, I’ve readjusted the damping click settings simply to find that “sweet spot” in comfort. After all, installing lowering springs will alter the ride quality. Currently I have the fronts and rears set to 8 clicks from stiff (essentially the middle setting). I had previously had it somewhat softer in front and stiffer in back, as I felt it worked well whenever I had the car fully loaded. I may end up softening the front just a little, once everything is reinstalled.

Speaking of fully loaded, that is probably the most awe inspiring experience that showcases how our shock absorbers perform! It really is! As you probably already know, our ENDURAPRO/ENDURAPRO PLUS line includes internal Hydraulic Bump Stoppers, which helps alleviate that ever-so-fun suspension oscillation whenever the car is at maximum capacity.

Again, since it’s my daily commuter, typically there isn’t much extra weight in the car, other than my kids’ seats and some kids junk in the back seats. With lowering springs that are a bit stiffer than stock, it can feel relatively firm over bumps and gaps in the highway. Overall, our S.TECH springs aren’t terribly stiff.

However, after my bi-weekly trip to Costco, which usually consists of purchasing several cases of bottled water, my kids’ diapers and formula, and a bunch of other necessities you have no choice but to purchase in bulk, the trunk gets heavily loaded, and you can both see and feel that added weight. Then add my sons, when i have to pick them up at their Nana’s house. It’s basically like I’m loaded for a long-distance road trip.

This is where our Hydraulic Bump Stopper really comes in to play. Our Southern California highways are anything but smooth, and there are plenty of large gaps, expansion joints, dips, pavement cracks/potholes, ramp-like bumps over overpasses, etc. It’s a great way to put suspension to work, and at highway speeds, this provides us with a horrific ride, and one that puts our vehicles through pure torture. Did I mention that I also have to listen to “Elmo’s Song” on repeat whenever the kids are in the car???

But seriously, over this type of highway terrain, TEIN’s Hydraulic Bump Stopper really does its part in helping absorb these high-speed impacts, preventing the polyurethane bump stop from doing that work and helping the shock absorbers rebound nice and smoothly. Honestly, it has to be one of the more rewarding parts of my commute. Now I can understand what trophy trucks must feel like over big jumps,,,,,, just at a much smaller scale. Hahahaha!

Anyway, on to the inspection:

One thing I noticed was the front strut mounts were making a bit of noise, especially when steering at slow speed. I initially thought it was the bearing making the noise. But, for all I know it could have been a problem with the struts. This just confirms it was indeed the upper mount. However, as mentioned during the initial installation of these ENDURAPRO Plus shock absorbers, the front mounts probably contributed to a slightly lower ride height than target, due to the mostly rubber mount taking a set after 80,000 miles of use. Now at 101,000 miles, it is time to change these components out to fresh new factory style mounts.

Old mount on the left, new on the right. You can see how the mounts have sagged over time. It was starting to make some noise, most notably at low-speed.

For the rears, the only thing I noticed was a hole being worn into one section of the dust boot. Looks to have made contact with the tire. Not a big deal, and replacement dust boots are readily available.

I also checked gas pressure while the shocks were off the car, and all of them seemed fine. By checking I mean I fully compressed each damper by hand and checked the rebound, as well as tried different damping settings during the same procedure. I will say the damping click adjusters were slightly stiff up front. However, that could be due to not using the included ADD Caps to cover them (this keeps dust out of the system). A simple spray of WD-40 or similar type lubricant will displace any dirt or corrosion in between the click knob and its base. Also, any exposed thread on the piston shafts for the front dampers accumulated some surface rust. A wire brush cleaning and some WD-40 helps clean that up. But since I removed the struts from the original upper mounts, the threads got a decent clean up simply from the removal process.

Front strut out. I needed to remove the bearing, as I thought this also contributed to noise I was hearing at low-speed driving.
With the bearing out, I decided to inspect the shock. All components removed help to make a more detailed inspection.

While I’ve had the ENDURAPRO shock absorbers off, I checked bushings in the control arms, ball joints, sway bar end links, and tie rod ends just to make sure of their condition, which fortunately they are. I’m sure at some point I’ll change out the front lower arms (bushings by themselves are not readily available). For the rear twist bar, it’s hard to source just the rear bushing, so I’m going to keep searching for a solution.

I did have the tires changed at around the 3,000 mile mark on these shock absorbers. I wanted to try something a bit more sport oriented, but not very expensive. Also, my “tuning philosophy” (if you will) for starting to modify a car is usually in the order of- decent tires, sport (not race) brake pads/shoes, and some decent suspension (as in shock absorbers and possibly springs), especially if there is a damping adjustable option. This before ever considering more power. With ENDURAPRO Plus shocks and S.TECH lowering springs and some Stoptech Sport pads and plain rotors installed, I needed decent tires. So, I contacted the guys at GT Radial to order a set of their Champiro SX2 Summer tires. I’ve followed the 86 Cup group and saw that these tires offer very decent performance and very good wear resistance, and I wanted to try something other than all-season tires that this car has used over the years. I opted for a size slightly smaller in diameter than stock just to see if there was any gain in performance.

A new set of tires go on the Fit, courtesy of GT Radial
A big thanks to Gonzo, who invited me over to his Chateau. He’s got a full tire changing station in his garage! His son Enzo also came out to help. Good kid!

I will say that these SX2 tires still provided very good comfort. Being a daily commuter, this car only gets an occasional spirited drive. For me, that comes with the excitement of driving through Angeles Crest, since it’s kind of in my “back yard”. Interestingly enough, I found that these tires at 31psi cold, and a 13-click front shock setting (soft) and 6-click rear shock setting (somewhat stiff) had very good and predictable feel. I could very lightly get the back end to rotate with a touch of left-foot braking, and the feeling was pretty consistent throughout my drive through the hwy. The Fit is a very front-heavy car, so it takes a little coaxing to get the car to turn in, since the car understeers easily. One thing I could appreciate from these tires is the wear resistance. Rated as a 200 treadwear, these tires held up better than some 360 treadwear tires I had on previously (which actually only lasted about 13,000 miles before I changed them out to these SX2’s). Dunno what the deal is with that, but those are my figures.

Mind you, these aren’t all-season tires, so I take it a little easier during rainy days. However, wet weather driving is actually quite nice on this setup. Not that I was expecting to hydroplane on a summer tire on wet pavement, it actually handled heavy rain and puddles very well.

While this is sounding like a tire review, what I’m getting at is that these small changes to this daily driven econobox (TEIN S.TECH Springs, ENDURAPRO Plus Shock Absorbers, and GT Radial SX2 tires) have already made this car more enjoyable for my drive. Does it make me miss having a much more sporty car? Absolutely. But, gotta work with what I got. I think most importantly is the value of all these parts as a whole- Not a lot of money spent (granted, I got the shocks for free for testing on my car) to “upgrade” the car. So, for most of you guys looking to make your car a little bit faster and more fun to drive, this should be something to think about.

By the way, the slightly smaller diameter tires I chose actually helped improve a few things such as MPG (when I really take it easy on driving) and acceleration (most notably in higher gears). I was expecting MPG to be a bit worse. However, it has affected actual speedometer readings a tad, but the factory speedometer reads ~1 MPH lower than actual.

All in all, I’d say I’m more than pleased with the car as it currently sits. Not a ton of money invested in getting some performance out of it. Decent suspension, very good tires, and sportier brake pads up front, and I’m a happy camper!

TEIN Endura Pro Plus Shock Absorbers

This is probably the single most anticipated product from TEIN, for me at least. Why? Probably because I’m reaching a point in my life where I want a simple suspension setup that will work well, and I can do away with a bunch of features I will not really use often. In other words, I’m getting old and lazy.

The TEIN group has been discussing this new line, which is a premium shock absorber, for probably the past five years (to my knowledge). We’ve wanted to get into the replacement shock absorber line for some time now, but we wanted something that had an appreciable difference to the well-known aftermarket shock absorbers already on the market.

So, after all these years and years of discussion and product development, we now have our Endura Pro and Endura Pro Plus shock absorber line.

These shock absorbers are completely compatible with OEM vehicles. As stated, it is a replacement shock absorber. HOWEVER, it is far from a simple replacement. We’ve gone an extra step in making them a high performance shock absorber. In saying that, this product is not the same type of suspension as our existing line of coilovers, which in many cases offer a firmer ride and drastically reduced vehicle body motion (sway, squat, dive). The Endura Pro/Endura Pro Plus line does offer a very comfortable ride quality, but internally it is much different than a standard twin-tube shock absorber you’ll find as an OEM shock.

For starters, we actually have increased the internal capacity of the shock absorbers. In most cases, our Endura Pro/Endura Pro Plus shock absorbers are the same length as an OEM shock (a few applications use a slightly shorter damper body), but we also use larger diameter damper bodies, thus the internal volume is greater. In doing so, we’ve increased damper oil capacity over a standard shock absorber for the same vehicle application. That translates to better endurance (long-term driving) and increased longevity. It also allows us to use a larger than OEM piston valve which provides a greater damping force range.

For strut type applications, we use thicker piston rods (22mm dia.) able to withstand greater lateral loading that struts are subjected to.

OEM Strut Piston Rod

Endura Pro Strut Piston Rod

Since we use the same high-strength steel as used in our coilover kits, it allows us to reinforce areas of the damper, like the lower brackets on strut type suspensions, or the spring seat or sway bar bracket, without a large penalty in weight. In fact, for some applications the Endura Pro shock absorber is actually lighter than OEM!

Depending on the vehicle application, we will include necessary hardware to make the installation easier, such as collars, bump stoppers/washers, dust boot, bump stop, etc.

OEM shock (bottom) has a crimped collar, making removal of the dust boot, bump stop, and washer impossible. Endura Pro will include new hardware if necessary.

One new feature recently only applied to the TEIN FLEX A coilover kit has now made its way into every Endura Pro/Endura Pro Plus shock absorber- our Hydraulic Bump Stop. With the aforementioned FLEX A line, the only other TEIN product to incorporate a Hydraulic Bump Stop is our Gr.N rally coilovers. The off-road crowd probably knows a fair deal about how a hydraulic bump stop works- it creates higher damping force on compression to prevent the suspension from bottoming out completely, then allows the suspension to settle in a very controlled manner on rebound. What you end up with is a reduction in suspension oscillation (excessive up and down movement, or “porpoising”). Never before has a replacement shock absorber ever had such a feature.

The Endura Pro Plus line, specifically, has 16-way damping adjustment, similar to our other damping force adjustable coilover kits like STREET ADVANCE Z, FLEX Z, MONO SPORT, etc. This gives the end user the ability to set their suspension to their preferences depending on their driving conditions. As an added bonus to having this damping adjustment, this technically makes the Endura Pro Plus shock absorbers EDFC series compatible! With EDFC, now you can control the shock absorber damping settings directly from the driver’s seat. Opt for the EDFC ACTIVE or EDFC ACTIVE PRO series, and you’ll get adaptive damping force control based on speed or g-force loading! EDFC is a universal application for our 16-way adjustable TEIN dampers, so any car can use this setup (some vehicles may require modifications or adapters to make the EDFC Motors fit properly)!

Click knob for damping adjustment on strut type Endura Pro Plus

Click knob for damping adjustment on Endura Pro Plus

Lastly, the Endura Pro/Endura Pro Plus line adopts our new fully sealed structure in helping keep manufacturing costs (and MSRP) down. These shock absorbers will be available for sale individually, but we’ll also be offering them as a complete set with TEIN S.TECH lowering springs!

So again, this new Endura Pro/Endura Pro Plus line is far from a simple replacement shock absorber, and now I can say I know that personally.

After constant nagging to my boss, I wanted to see if we would be making some for the GD3 Honda Fit (2007-2008). Since I’ve taken ownership of my dad’s Fit, I’ve grown to love driving it. It’s by no means a fast car (quite the opposite, actually. I’ll just call it “brisk”), but it is small, lightweight for its size, and kind of fun to drive in a spirited manner. And it’s a practical car for me now that I have a small family of my own. The Fit also saves me from wasting gas in my truck driving solo to and from work, so it’s now my daily driver.

Now, with 80,000 miles, which is relatively low for this year vehicle, I can feel the suspension is not as it was when it was newer. Of course that can be from a number of things, but the shock absorbers are a pretty high wear and tear item in the suspension, so that felt like the cause. After removal of the shocks and compressing them by hand, there was still at least some nitrogen charge in all the shocks, but maybe not enough to really provide good rebound force.

Anyway, to get to the point, I finally got a set of Endura Pro Plus shock absorbers for the Fit!

 

DISCLOSURE– The Endura Pro Plus shock absorbers I’m using are designed for the Japanese market GD3 Honda Fit, which is not a direct fitment for the front.

 

This required some modification to the knuckle brackets by boring out the bolt holes to 14mm. Still, this isn’t a direct fitment even after this modification. The struts are the same length as the US Honda Fit OEM strut, however the spring seat and sway bar bracket are 20mm higher than the OEM strut (fortunately this poses no clearance issues). So, this actually does translate into a slightly higher front ride height. For my Fit, it was approximately 12mm higher than stock ride height in the front.

*Endura Pro Plus Strut (bottom) had bolt holes in lower bracket bored to fit USDM GD3 Honda Fit.

The rear dampers are a direct fit, so no problems there.

Clearance at the bottom is very close to the axle beam, due to the larger diameter body of Endura Pro/Endura Pro Plus shock absorber. Fortunately no contact with the beam, even at full droop.

With the shock absorbers set at 8 clicks (middle) front and rear, the ride quality felt very much as I remembered the car feeling like when new. That was ten years ago though, so I really only have a memory to go off of. One of my co-workers said that the shocks set to 16 clicks (softest) was actually an improvement over the worn OEM dampers. At 0 clicks (stiffest) it is actually a noticeably firm ride quality, but far from being jarring (the Fit uses soft springs). I found that a 12 click front and 10 click rear was more to my preference. So I drove on that for about a week, until one of the guys here (Gonzo, aka Cpt. Slammo, aka Monster Tuck) kept telling me “it needs to be lower”…. ughhh.

I actually wanted to lower the car a little anyway. Go figure. I mean that’s really what TEIN suspension is known for doing, so it’s only natural to want to use the products I help sell. So, I bought a set of our S.TECH lowering springs for the Fit (part # SKB36-AUB00). Knowing that the front struts are now a bit higher than the OEM strut, I thought the car would look a little funny with a slightly raised front end. But, to my surprise the ride height actually has a relatively even drop front and rear (referring to tire-fender gap)! The front actually dropped a little over 2″ front and 1.2″ rear (we spec S.TECH’s for the GD3 fit at -1.8″ front and -1.2″ rear). So even with the Endura Pro Plus front struts having higher spring seat position than OEM, it’s nearly about the same ride height as our test data. That difference can be due to the strut mounts (being mostly rubber) starting to sag.

As for ride quality, now it feels more in line with how one of our coilover kits feel, like a STREET ADVANCE Z for example. Not incredibly stiff, but nice and sporty with good compliance for my daily commute. The extra flexibility in having damping adjustability is a worthwhile upgrade, especially if you’re considering using lowering springs with new shock absorbers.

All in all, I’d say this is probably the happiest I’ve been with driving the Fit. The lowering springs really helped reduce the body motions (the Fit has a pretty tall roof line). The reduction in body sway is a dramatic improvement! I’ve found a damping setting on the Endura Pro Plus’s that works really well with the S.TECH’s.

In general, as a replacement shock absorber, the Endura Pro line is a great improvement over the factory suspension. Adding the adjustability I get with the Endura Pro Plus shocks gives me a chance to find a ride quality I prefer!

More information on the Endura Pro/Endura Pro Plus shock absorber line can be found on our website