More Applications of ENDURAPRO/ENDURAPRO PLUS Available!

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We’re well on our way with our new ENDURAPRO & ENDURAPRO PLUS premium shock absorber line, launching new vehicle applications nearly every month!

To simplify what we have available, I’m adding our New Product Guides previously sent to our authorized dealers and distributors:

EnduraPro/EnduraPro Plus Shock Absorbers for S197 Ford Mustangs Now Available!

More and more applications of our EnduraPro line of premium replacement shock absorbers will be introduced this year! And with that said, we’re also working on applications for American vehicles!

The S197 Mustang is a platform we’re already familiar with, previously launching our Type FLEX coilover system a few years back. However, this new EnduraPro/EnduraPro Plus line isn’t necessarily aimed towards the same kind of customer as with our coilover line.

Pairing well with one of our lowering spring options like our S.TECH line, the EnduraPro/EnduraPro Plus shock absorbers are actually a great improvement when paired with the factory supplied coil springs. We’ve optimized valving of the shocks to add better handling performance without subtracting from the comfortable suspension most OEM suspensions were designed for. Add to that our Hydraulic Bump Stopper (H.B.S.) and you have a very versatile suspension setup whether the road conditions are super smooth or incredibly bumpy, or if the vehicle is fully loaded with passengers or luggage (or groceries).

We tested our EnduraPro Plus (16-level damping adjustable) shock absorbers on a co-workers V6 Mustang. With around 125,000 miles on the odometer, the original shock absorbers were ready for refreshing. Quite honestly, the EnduraPro Plus shocks were a drastic improvement in ride feel and comfort. When set to the softest setting (16-click) front and rear, we were able to maintain a very comfy ride on the street, but left a bit to be desired at highway speeds. At stiff settings (0-click) front and rear, everything changed in the handling characteristics. The ride was definitely firmer, but steering felt incredibly crisp, even with the wheel/tire package (fairly tall sidewalls) this Mustang has. Even at a middle setting (8-click) front and rear, the ride was still very sporty (a bit less firm). I personally found that 8-click front and 13-click rear was a great balance for both street and highway.

While we didn’t get to test these with S.TECH lowering springs (our co-worker doesn’t want to lower his Mustang), I feel that the EnduraPro Plus shocks at a slightly stiffer damping setting would pair up very well.

Anyway, these shock absorbers are now available! Compatible for both V6 and V8 models.

FK8 Civic Type R Suspension Development

We’ve already showcased our FLEX Z prototype suspension for the FK8 Honda Civic Type R at the SEMA show last year, but we’re now making more headway into production of this kit, as well as lowering springs and the upcoming MONO RACING suspension kit for this platform.




FK8 Civic Type R Suspension Soon Available

Development took longer than expected, mainly due to the availability of this platform in Japan. Why that was troublesome for us is that TEIN Japan usually gets a head-start on product development whenever a global vehicle platform is available. That saves TEIN USA the development time on designing the suspension (altogether possible for us to do, but it still comes with its own development delays).

Prior to the SEMA show, we knew that TEIN Japan finally had an FK8 to do testing on and had prototypes they could send to us. So, as soon as that opportunity came around, we contacted a local partner in having his Type R brought in and tested, and eventually asked ever so kindly to use the car for our booth display at SEMA 😉

As many of you consumers already know, the FK8 front suspension is a far cry from the design for the standard Civic’s that platform shares. It has a very unique strut suspension, much like the Super Strut design of the Toyota Celica.

In fact, the design was so unique that it posed another issue for us in both disassembly and reassembly of the suspension. Of course, we try to offer a suspension kit that is a bolt-on affair for the consumer, so it took a bit of self-education to figure this out ourselves.

Also, newer cars like the Type R have factory electronically controlled suspension. This was a problem because once the factory suspension is removed, a fancy warning came on the dash display. This led us to develop our new Canceller Units that will be included on applicable vehicle applications we make suspension kits for. With the Canceller Unit, no more warnings on the dash, and that means a customer can opt for one of our EDFC controller units, like EDFC ACTIVE PRO.

Production Canceller Unit for FK8 on display at SEMA 2018.

***Canceller Units are vehicle specific unfortunately. Again, we will include them for suspension applications that require them.
Canceller Unit (*prototype used for testing only) installed on FK8 front strut
Canceller Unit (*prototype used for testing) installed on the FK8 rear shock absorber

EDFC would actually be a blessing for this car, since Honda decided to make the shock absorber upper mounting position in an inaccessible design (since our damping adjustment is at the top of the piston rod).

Soon we hope to have these kits available! Please keep posted with us for more info, or keep checking our website for new product releases!


TEIN Makes the Headlines in Thailand!!!

Well, kinda.

The fact is TEIN already has a great reputation in Thailand through our distributor operating as TEIN Thailand! However, this most recent news really helps put TEIN on the map!!!

It was recently discovered that two men, one Canadian and one Thai, have been working together on smuggling drugs into Australia. “How does this involve TEIN?”, you may ask?

These guys ingeniously used some TEIN coilover kits and opened them up, then stuffed them full of drugs. Total count: over 3,700 grams of heroin, 1 kilogram of marijuana, 1 gram of cocaine, & two ecstasy pills. Quite a haul, considering this all had a reported value of 7.5 million baht (about $240,000 USD).

So the story is that these drug-filled coilovers were sent to an address in Australia, but unfortunately the address was either incorrect or non-existent. So the coilover kits were sent back to Thailand, and upon inspection by customs, it was discovered that they contained the illegal drugs.

Authorities were able to trace the coilover kits back to the original shipper.

Seizure of the property included quite a bit of cash, other illegal drugs, and some expensive luxuries like Rolex watches, a Mercedes E300 (if you know anything about buying/owning a car in Thailand, you’ll know it’s really expensive to do so and have, especially European cars).

I mean, we know our coilover kits are a great value, but we didn’t realize it would be that much! Hahahahaha!

Pictures and information were found in this article by The Nation

Here are the two suspects pointing at their fine work. Canadian Stephens Blair and Thai Pahol Siwasirikarun.
“Here are some of my office supplies, like staples, paper clips, money bundles (for more office supplies), and tape.”

One thing’s for sure, these coilovers probably had the worst ride and handling after their “rebuild”.


Piston Rod Polishing

One major component for a damper is a piston rod that has to be low friction, but also robust enough to handle stress loads and high temperatures. Typically material-wise, it has to be a high-strength alloy.

In our case, we use cold-drawn chrome-moly steel rods. The cold-drawing method helps to produce a near-finished surface that only needs to be polished (done by centerless grinding). In doing so, the piston rod, which is in contact with several components like our dust seal, some o-rings, and our piston rod guide, which is PTFE (Polytetrafluoroethylene) coated.

This shows are centerless grinding of piston rods during production.

Over time, especially from high mileage use, this polished piston rod surface can start to see some wear. Debris being kicked up from the road will contact the piston rod surface, scratching and, in more extreme cases, pitting the surface. This can create proud bumps on the piston rod. When portions that are subjected to this scratching/pitting contact other parts of the damper, like the dust seal, it can damage it, allowing dirt and debris to enter the damper.

Even such light scratches as shown below can cause problems like noise during operation.

Light scratches can cause problems such as noise during operation.

During periodic inspections of your suspension (you are inspecting them, right?), it is a good idea to inspect the piston rod surface, especially portions under the dust boot and at the top of the damper body (where the dust seal is). You may notice that this portion of the piston rod may have a much more finely polished surface compared to other parts of the rod that do not actually enter the damper. At this “working” section, you should inspect for any light scratches or pitting.

In many cases, these scratches/pits can be corrected by polishing using an abrasive compound (we’ve actually used Mother’s Wheel Polish) and a cloth to rub the compound back and forth over the piston rod surface. You’d be surprised how good a finish you can put back onto the piston rod just by polishing by hand.

This used damper has some small scratches on the piston rod causing noise during operation.


TEIN Endura Pro Plus Shock Absorbers

This is probably the single most anticipated product from TEIN, for me at least. Why? Probably because I’m reaching a point in my life where I want a simple suspension setup that will work well, and I can do away with a bunch of features I will not really use often. In other words, I’m getting old and lazy.

The TEIN group has been discussing this new line, which is a premium shock absorber, for probably the past five years (to my knowledge). We’ve wanted to get into the replacement shock absorber line for some time now, but we wanted something that had an appreciable difference to the well-known aftermarket shock absorbers already on the market.

So, after all these years and years of discussion and product development, we now have our Endura Pro and Endura Pro Plus shock absorber line.

These shock absorbers are completely compatible with OEM vehicles. As stated, it is a replacement shock absorber. HOWEVER, it is far from a simple replacement. We’ve gone an extra step in making them a high performance shock absorber. In saying that, this product is not the same type of suspension as our existing line of coilovers, which in many cases offer a firmer ride and drastically reduced vehicle body motion (sway, squat, dive). The Endura Pro/Endura Pro Plus line does offer a very comfortable ride quality, but internally it is much different than a standard twin-tube shock absorber you’ll find as an OEM shock.

For starters, we actually have increased the internal capacity of the shock absorbers. In most cases, our Endura Pro/Endura Pro Plus shock absorbers are the same length as an OEM shock (a few applications use a slightly shorter damper body), but we also use larger diameter damper bodies, thus the internal volume is greater. In doing so, we’ve increased damper oil capacity over a standard shock absorber for the same vehicle application. That translates to better endurance (long-term driving) and increased longevity. It also allows us to use a larger than OEM piston valve which provides a greater damping force range.

For strut type applications, we use thicker piston rods (22mm dia.) able to withstand greater lateral loading that struts are subjected to.

OEM Strut Piston Rod

Endura Pro Strut Piston Rod

Since we use the same high-strength steel as used in our coilover kits, it allows us to reinforce areas of the damper, like the lower brackets on strut type suspensions, or the spring seat or sway bar bracket, without a large penalty in weight. In fact, for some applications the Endura Pro shock absorber is actually lighter than OEM!

Depending on the vehicle application, we will include necessary hardware to make the installation easier, such as collars, bump stoppers/washers, dust boot, bump stop, etc.

OEM shock (bottom) has a crimped collar, making removal of the dust boot, bump stop, and washer impossible. Endura Pro will include new hardware if necessary.

One new feature recently only applied to the TEIN FLEX A coilover kit has now made its way into every Endura Pro/Endura Pro Plus shock absorber- our Hydraulic Bump Stop. With the aforementioned FLEX A line, the only other TEIN product to incorporate a Hydraulic Bump Stop is our Gr.N rally coilovers. The off-road crowd probably knows a fair deal about how a hydraulic bump stop works- it creates higher damping force on compression to prevent the suspension from bottoming out completely, then allows the suspension to settle in a very controlled manner on rebound. What you end up with is a reduction in suspension oscillation (excessive up and down movement, or “porpoising”). Never before has a replacement shock absorber ever had such a feature.

The Endura Pro Plus line, specifically, has 16-way damping adjustment, similar to our other damping force adjustable coilover kits like STREET ADVANCE Z, FLEX Z, MONO SPORT, etc. This gives the end user the ability to set their suspension to their preferences depending on their driving conditions. As an added bonus to having this damping adjustment, this technically makes the Endura Pro Plus shock absorbers EDFC series compatible! With EDFC, now you can control the shock absorber damping settings directly from the driver’s seat. Opt for the EDFC ACTIVE or EDFC ACTIVE PRO series, and you’ll get adaptive damping force control based on speed or g-force loading! EDFC is a universal application for our 16-way adjustable TEIN dampers, so any car can use this setup (some vehicles may require modifications or adapters to make the EDFC Motors fit properly)!

Click knob for damping adjustment on strut type Endura Pro Plus

Click knob for damping adjustment on Endura Pro Plus

Lastly, the Endura Pro/Endura Pro Plus line adopts our new fully sealed structure in helping keep manufacturing costs (and MSRP) down. These shock absorbers will be available for sale individually, but we’ll also be offering them as a complete set with TEIN S.TECH lowering springs!

So again, this new Endura Pro/Endura Pro Plus line is far from a simple replacement shock absorber, and now I can say I know that personally.

After constant nagging to my boss, I wanted to see if we would be making some for the GD3 Honda Fit (2007-2008). Since I’ve taken ownership of my dad’s Fit, I’ve grown to love driving it. It’s by no means a fast car (quite the opposite, actually. I’ll just call it “brisk”), but it is small, lightweight for its size, and kind of fun to drive in a spirited manner. And it’s a practical car for me now that I have a small family of my own. The Fit also saves me from wasting gas in my truck driving solo to and from work, so it’s now my daily driver.

Now, with 80,000 miles, which is relatively low for this year vehicle, I can feel the suspension is not as it was when it was newer. Of course that can be from a number of things, but the shock absorbers are a pretty high wear and tear item in the suspension, so that felt like the cause. After removal of the shocks and compressing them by hand, there was still at least some nitrogen charge in all the shocks, but maybe not enough to really provide good rebound force.

Anyway, to get to the point, I finally got a set of Endura Pro Plus shock absorbers for the Fit!

 

DISCLOSURE– The Endura Pro Plus shock absorbers I’m using are designed for the Japanese market GD3 Honda Fit, which is not a direct fitment for the front.

 

This required some modification to the knuckle brackets by boring out the bolt holes to 14mm. Still, this isn’t a direct fitment even after this modification. The struts are the same length as the US Honda Fit OEM strut, however the spring seat and sway bar bracket are 20mm higher than the OEM strut (fortunately this poses no clearance issues). So, this actually does translate into a slightly higher front ride height. For my Fit, it was approximately 12mm higher than stock ride height in the front.

*Endura Pro Plus Strut (bottom) had bolt holes in lower bracket bored to fit USDM GD3 Honda Fit.

The rear dampers are a direct fit, so no problems there.

Clearance at the bottom is very close to the axle beam, due to the larger diameter body of Endura Pro/Endura Pro Plus shock absorber. Fortunately no contact with the beam, even at full droop.

With the shock absorbers set at 8 clicks (middle) front and rear, the ride quality felt very much as I remembered the car feeling like when new. That was ten years ago though, so I really only have a memory to go off of. One of my co-workers said that the shocks set to 16 clicks (softest) was actually an improvement over the worn OEM dampers. At 0 clicks (stiffest) it is actually a noticeably firm ride quality, but far from being jarring (the Fit uses soft springs). I found that a 12 click front and 10 click rear was more to my preference. So I drove on that for about a week, until one of the guys here (Gonzo, aka Cpt. Slammo, aka Monster Tuck) kept telling me “it needs to be lower”…. ughhh.

I actually wanted to lower the car a little anyway. Go figure. I mean that’s really what TEIN suspension is known for doing, so it’s only natural to want to use the products I help sell. So, I bought a set of our S.TECH lowering springs for the Fit (part # SKB36-AUB00). Knowing that the front struts are now a bit higher than the OEM strut, I thought the car would look a little funny with a slightly raised front end. But, to my surprise the ride height actually has a relatively even drop front and rear (referring to tire-fender gap)! The front actually dropped a little over 2″ front and 1.2″ rear (we spec S.TECH’s for the GD3 fit at -1.8″ front and -1.2″ rear). So even with the Endura Pro Plus front struts having higher spring seat position than OEM, it’s nearly about the same ride height as our test data. That difference can be due to the strut mounts (being mostly rubber) starting to sag.

As for ride quality, now it feels more in line with how one of our coilover kits feel, like a STREET ADVANCE Z for example. Not incredibly stiff, but nice and sporty with good compliance for my daily commute. The extra flexibility in having damping adjustability is a worthwhile upgrade, especially if you’re considering using lowering springs with new shock absorbers.

All in all, I’d say this is probably the happiest I’ve been with driving the Fit. The lowering springs really helped reduce the body motions (the Fit has a pretty tall roof line). The reduction in body sway is a dramatic improvement! I’ve found a damping setting on the Endura Pro Plus’s that works really well with the S.TECH’s.

In general, as a replacement shock absorber, the Endura Pro line is a great improvement over the factory suspension. Adding the adjustability I get with the Endura Pro Plus shocks gives me a chance to find a ride quality I prefer!

More information on the Endura Pro/Endura Pro Plus shock absorber line can be found on our website

 

TEIN USA Operations Closed for Christmas and New Years Day

To our valued customers/readers,

TEIN USA Operations will be closed December 25th, 2017 in observance of Christmas, as well as on January 1st, 2018 in observance of New Year’s Day.

After Christmas, we will be opened on December 26th through December 29th.

After New Year’s Day, we will be opened from January 2nd.

Thank you for your understanding, as well as for your continued support this year!

We hope you have an enjoyable holiday!

Read Our Included Manual!

I think, like most people, we find ourselves capable of doing certain tasks ourselves. When it comes to working on cars, and modifying cars as a hobby, it’s one of the most rewarding tasks that I can think of. Whether it’s out of necessity (actual repair work) or simply for my enjoyment (performance or aesthetic modifications), I take joy and pride in knowing I’ve done the work on my car myself. “Built, Not Bought” (even though that is still technically incorrect for most cases) is something that many proud car owners state about their own work.

Also, once you’ve done a certain job on your car a couple of times, it’s almost guaranteed you know how to do it again without any assistance, or at least without having to refer to a manual of any kind. So it seems…..

That brings me to the title of this post: Read Our Included Manual!

I’m not trying to make any of you car people who wrench on your own cars feel bad by saying it, but a lot of you probably don’t care to look into any owner’s manual. You probably don’t really pay attention to such things as recommended torque values (and some car owners don’t even have a torque wrench), or if some OEM components will need to be reused with our suspension kit, as we recently came across on one of our Facebook posts. The original post was about something else, but one person decided to try and bash us about how is dust boots are falling apart, essentially stating how it is wrong for us to release such products if they’re not going to last.

However, after looking up the kit of his car (based on what type of car he mentioned and seeing the coilover kit, I looked up the owner’s manual for the kit and saw that it reuses the OEM dust boot, but that there is some modifications that need to be done to the dust boot prior to reinstallation. So, that’s exactly what I mention to him in a reply, including an image from the manual I was referring to.

This…… THIS…. is what I’m trying to get across when saying to read your owner’s manual. Now, I can’t help you if reading isn’t necessarily your forté. Sorry if that’s coming off as offensive in any way. Then again, you’d probably have problems reading this post anyway, so……

I took screen shots of the post and our reply (which was cut off a little bit, but you can get where we were going with it.) to save as a memento. I at least asked first if a shop installed the kit for him, which in doing so may end up being the excuse that we get (and that’s exactly what we got). Next thing you know, their original post was deleted along with our reply. But, we did get an apology (along with that explanation of a shop doing the suspension installation).

 

So, you know, if you can just do us a solid and make sure to check the owner’s manual. Or, instead of trying to just get your complaint across on our social media, just try to reach us directly (562-861-9161).

A Look At The New Civic Type R’s Front Suspension

One of the most popular request as of this year, surprisingly, has been for suspension upgrades for the newest Honda Civic Type R. We’d love to have our chance to try and improve the factory supplied suspension, but the fact is this new platform isn’t something we can simply jump right into without substantial testing.

We’re sure we can create a coilover kit. That’s not the problem. The problem is making sure what we’re to create is an actual improvement. Honda did a lot of R&D on this Type R, refining as much as they can and implementing some of the latest technologies available. Nearly all aspects of the car have something fairly unique for its segment in the market.

That doesn’t mean that the suspension cannot be improved. As far as mass-production goes, there’s always going to be some type of compromise going on.

Anyway, that’s not the point of this post. I wanted to look into the Type R’s suspension to see what makes it pretty unique. It turns out, while not being the first of its kind, the front uses a very unique Dual Axis Strut Suspension. I searched and found this Honda Worldwide site.

I found a lot of this info intriguing, to say the least. According to this site, this Dual Axis Strut Suspension looks to differ from a standard MacPherson Strut suspension by allowing the strut to be separate of the knuckle assembly, improving the suspension’s geometry. Separating the two allows for them to move separately, so any ill effects of one does not affect the other. They mention about improved center offset, as well as improved steering axis which helps reduce torque steer (a common issue with high-powered front-wheel drive vehicles). Caster angle is also greater, enabling better stability at high speed.

This is a standard strut type front suspension that Honda has been applying to current generation Civics and Accords (as well as some of the Acura vehicles), among other things.

 

The Civic Type R’s front strut assembly utilizes a separate fork to mate the knuckle and strut units. This provides a more forgiving steering axis as well as improved offset, contributing to better steering feel (reduced torque steer).

 

Typical Honda front strut assembly.

Civic Type R front strut assembly. The caster angle is improved and provides better stability at speed.

 

This all sounds awesome, and seems to be why the Type R is already receiving praise as a fun track car.

When it comes to the dampers, again, Honda spent time to try and incorporate electromagnetic suspension to offer adjustability (a 30% increase in stiffness when in “R” mode! waw). Personally, I prefer our mechanically operated damping using our EDFC system. I don’t thing that there is anything necessarily wrong with electromagnetic suspension (magnetorheological suspension, or whatever they’re referred to).

So, again, this gives us some homework to do in terms of suspension development.