Applying Suspension Preload

What’s up, people? Here I go again with some helpful tips when installing lowering springs and coilover kits.

I have to honestly say that we hear the following questions countless times during the work week.

“Why is one corner of my car higher than the other?” Or, “Why is my ride height uneven?”……………..(AHHH..here we go again)..lol.

The solution is actually quite simple. The first things to check are for worn-out suspension components. We advise to check all components carefully and thoroughly. Anything can contribute to the issue previously mentioned. Worn out bushing, incorrect spring, blown damper, spring perches are not even, missing or mis-installed components, etc. If everything checks out fine, then the only candidate that would contribute to uneven ride height would be suspension pre-load. This issue is commonly encountered when installing lowering springs and/or dampers on vehicles with double wishbone or multi-link suspensions.

In some cases the lowering spring or coilover kit is installed while the suspension is in a full droop.  This means that the bolts on the lower control arm were tightened while the arm was hanging down. In other words, there is no load on the suspension when tightening all components.  When the vehicle is brought back down the bushings twist causing the suspension to not settle correctly thus resulting in a uneven ride height.

The first thing you want to do is lift the car back up. Them loosen the bolts on the control arm and shock absorber. Once in the air use a second jack to apply load on the control arm. This simulates as if the car was on the ground and the control arm is back to its original position. Then re- tighten all the bolts loosen in the previous step. Follow this process with all four corners, then bring the vehicle back down. If you follow these instructions, this should help get the vehicle to the correct ride height. Plus,
you will have learned another method on how to correct uneven ride heights, if you ever run into a similar situation in the future!

 

The benefits of SuperPro Polyurethane Bushings

Hey Everyone check out these SuperPro videos, view the benefits of having these polyurethane bushings versus the OEM rubber bushings.

As you can see the major difference between the stock and SuperPro bushings.

For more information on suspension and bushings and how it benefits doing the change over from rubber bushing to polyurethane bushings check out this other video.

For information on how you can purchase SuperPro check out the following link http://www.tein.com/products/superpro.html

SuperPro Polyurethane Bushing Install

You may or may not know that TEIN is the exclusive US Distributor of SuperPro Polyurethane Bushings.

About a year ago we did a install of these bushings on a Honda Civic EF Hatch for Super Street magazine.

SuperPro bushings are sold by individual placements and by vehicle kits. This allows the buyer to purchase exactly what is desired if not an entire kit. Each package of bushings comes with bushings, grease packet, and inner tubes if needed. You can actually see what each part number comes with by going to the online catalog. Some kits require reusing steel shells or housings that is part of the OE bushing. This requires a bit of processing.

Although this may be a task that any novice is capable of doing, when in doubt, contact a reputable shop that can do this for you.

Depending on the type of bushings removal can be done with an acetylene torch or press.

Removal by Acetylene Torch

First of all make sure you have all the proper equipment, and remember, safety is always top priority.  First, you must apply heat evenly with a acetylene torch. You want to make sure to get heat on the top, bottom and the middle of where the bushing will be coming out from.

Removal by Hydraulic or Arbor Press

Hydraulic press with dies on top and bottom. Not a lot of force is needed. You may hear a pop when the bushing shell initially breaks it bond with the arm.

Sometimes a little prep work will make pressing out the bushing a little easier especially if you cannot find a die that fits perfectly.

Clean Up

Once the bushing comes out please make sure that you grind down any excess material that is left on. You can use a heavy grit sand paper or a wire brush. Make sure that the inside is smooth so that there are no obstructions that may interfere when pressing in the new bushing. You can spray paint the part that you are replacing the bushing on to prevent any corrosion from happening to the part.

Installation of new Polyurethane Bushing and Inner Tube

Once the bushing is ready to be installed, you will need to apply grease thoroughly on the bushing and on the inside of the part that it will be installed on.

You can use a vise to press in the bushings and housing or also a bushing press kit that is offered through SuperPro.

Installation of arm back to vehicle

The last step will be to install the part that you changed the bushing on back on the car. Please note to torque down the bolts to its specific torque setting. Before tightening any bolts, it is recommended to preload the suspension to simulate a load similar to when the vehicle is on the ground(1g). Otherwise, tightening any bolts while the suspension is at full droop(fully extended) will put tension on the bushing causing it to wear out quicker, make noise while driving, as well as alter ride height. The picture below shows the left rear suspension at 1G, car is off the ground and the floor jack is being used to simulate ride height.

Removal video using acetylene torch.

You can also take a look at Fulcrum Suspension’s website for additional removal / installation videos through these links.

Hydraulic Press Removal

Pressing In with an Arbor Press

Pressing In with a bench vice

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