Where TEIN Sources Materials for Manufacturing

We’ve seen this topic come up as a discussion point for coilovers on automotive forums before. It’s a worthwhile discussion since many people will argue that this affects the “Made In Japan” label, or a “Made in Whatever-Country-We-Are-Talking-About” label, for that matter.

Why is this important? To us, it’s good to know because, while we do a majority of our manufacturing in Japan, it is clear that Japan is only so big. Certain raw materials clearly cannot come from such a small place, and other countries have industries that are better suited for manufacturing certain materials. Therefore, we must look to outside countries to source our materials, whether raw or preformed.

While we do manufacture such items like our springs, dampers, and even our spring seats/seat locks, we may have to source the alloys (in the form of wire, tubing, & billets or barstock) from countries such as China, Indonesia, Australia, and even from the U.S. It is all dependent on whether the materials can be sourced from each country, and whether those materials meet our standards for the products we make.

CONTINUOUS FEED NC LATHE

Extruded tubing that has been cut to length are placed in our automatic feeder for our lathes to be machined.

 

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Our steel knuckle brackets are made in-house using materials (tubing and stamped steel sheet) sourced from other countries.

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Our piston rods come in as long cold-drawn bar stock. We then cut to length, gun drill, machine, thread, & polish as necessary.

Items like our dust boots and eye ring bushings, which comprise mainly of rubber, come from China. This wasn’t always the case. In fact, we once had an issue with some eye ring bushings where the rubber bushing separated from the steel shell. So, we had to source some replacements from a Japanese manufacturer. But even then, we imagine the materials used by this Japanese manufacturer came by way of China. Still, we were able to resolve the matter, even if it meant recalling some of these Chinese manufactured bushings and paying a bit more from the Japanese supplier.

Steel, a very important part of TEIN suspensions, and a component that goes into our damper shellcases, upper mounts, and springs (in a different alloy), may also come from our Chinese suppliers.

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Extruded steel tubing used for our shell cases and lower brackets.

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Steel bar stock is cut to specific sizes in order to mount onto our lathes for multi-step machining. These will eventually become pillow ball cases for our upper mount assemblies.

BAND SAW FOR BILLET

Aluminum alloy barstock being cut to length.

ALUMINUM BILLET GRADES

The three common grades of aluminum alloy we use for our suspension components.

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Machined components from both steel and aluminum bar stock/billet.

Some of our electronics, such as our EDFC systems (EDFC Controllers) come from China. They’re designed in-house at TEIN Japan, much in the way that some of our Smartphones are designed by U.S. engineers, but made in China. Other components of EDFC, such as cables and stepping motors, come from Indonesia.

Small components, like nuts and bolts, can also come from an overseas supplier.

We don’t try to hide from the fact that some parts are made overseas and not from Japan. You can even see where some of these parts are made since we have to put the country of origin right on the packaging or on the items themselves.

And again, our STREET BASIS Z & STREET ADVANCE Z line come from our TEIN China plant, our very own manufacturing facility (we choose not to outsource our Chinese made suspension kits). ***HOWEVER, regarding our springs for these suspension kits, we actually do import finished springs from Japan due to a quality concern we had with the first batch of coilover springs we were making in China.Fortunately we discovered this spring issue in our quality control tests, so these items never reached the consumer. Until we can get spring manufacturing in China corrected, we will continue to import the springs from Japan.

Also, as we do with each and every damper made in Japan, each and every TEIN China manufactured damper goes through our damper dyno to ensure proper damping force and function. It’s time consuming and not very cost-efficient, but we’ve got a reputation as a quality manufacturer to uphold. Until we can rectify the issue with our Chinese manufactured coilover springs, we’ll continue to import the springs from Japan.

Each and every component we use for our suspension kits goes through rigorous testing to make sure they meet our requirements well before they even make its way into one of our kits. EVERY COMPONENT. We push items like our dust boots and bump stops, even the thrust washer between the spring and seat lock, to the point of destruction, just to see exactly how long they will last and under what type of loads/stresses they are subjected to before failing. Coatings like our patented 2-Layer/1-Bake powdercoating, our pioneered low-friction ZT coating, and even our anodizing are placed in accelerated aging and salt water spraying to test against corrosion. You may have already seen our video regarding our lowering springs and how they compare to a counterfeit (in terms of spring design. not necessarily in terms of color and labeling). That’s the kind of testing that enables us to make the highest quality product for the money.

If we cannot find a component or material that meets our needs, we will do what we can to manufacture the parts ourselves. It may be costly for us to do it in that way, but it may sometimes be the only option we have.

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Our in-house quality control section. All components are inspected and tested prior to making their way into one of our kits.

PISTON ROD INSPECTION

Piston rod inspection ensures defect-free finishing, critical in ensuring longevity and high performance function of our shock absorbers.

This is what differentiates our definition of “Made In Japan” compared to other Japanese suspension manufacturers, and we’re now redefining what “Made In China” or “P.R.C.” (People’s Republic of China) stands for. We push these statements well beyond the standard, and even beyond your very understanding. We hope that our customers know that, wherever our components come from, quality will be our highest priority well before you get your hands on our products.

 

Super Street Magazine’s Cars of Formula Drift New Jersey

For sure Formula Drift New Jersey, which took place on June 17 & 18, had a great crowd turnout, as well as a nice showing of cars both inside the venue, out in the parking lot, and of course on the track.

We were glad to have ourselves a beautiful booth car for our TEIN booth. The Evo X owned by Max Solarz was tastefully set up using our MONO SPORT coilovers, and a host of other JDM goodies. That really helped our booth stand out.

 

That’s not to say that there wasn’t any other good looking car at the event. As we mentioned, it seemed the whole venue was packed with nicely built cars. Super Street Magazine was gracious enough to share their pics of cars from Wall Speedway’s pit area. Check it out!

 

Formula D New Jersey 2016 Pit Walk

 

WE’RE TRYING TO KEEP STREET BASIS Z & STREET ADVANCE Z IN STOCK!!!

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As we expected, the release of STREET BASIS Z & STREET ADVANCE Z has taken off extremely well. Applications are still very limited, but we’re working on releasing more and more applications before the end of this year, and we have a few more containers from TEIN China scheduled for 2016.

Still, that hasn’t stopped our authorized dealers and distributors in getting their hands on the new coilover kits and getting them out to their customers!!!

To date, we’ve released the following applications:

STREET BASIS Z

GSA22-8USS2 (2001-2005 Honda Civic EM2 & ES1, 2003-2005 EP3), msrp $530

GSS80-8USS2 (2008-2014 Subaru WRX GEE & GHE), msrp $530

GSHC0-8UAS2 (2012-2013 Honda Civic Si FG4, FB6), msrp $550

GSP92-8UAS2 (2007-2008 Infiniti G35 V35, 2008+ V36), msrp $550

GSM56-81SS2 (2004-2011 Mazda RX8 SE3P), msrp $450

GSS60-8USS2 (2002-2007 Subaru WRX GDA & GGA, 2004 Subaru STI GDF, 2005-2007 Saab 9-2x GGA), msrp $600

GSL52-8USS2 (2005-2010 Scion tC ANT10L), msrp $530

GSM64-8USS2 (1990-1998 Mazda Miata NA6C & NA8C, 1999-2005 Mazda Miata NB8C), msrp $450

GSY20-81SS2 (2000-2005 Lexus IS300 JCE10L), msrp $480

 

STREET ADVANCE Z

GSB80-91AS2 (2009-2014 Honda Fit GE8), msrp $650

GSQ74-91AS2 (2014+ Lexus IS250 GSE30L & IS350 GSE31L), msrp $650

GSA28-9USS2 (2002-2006 Acura RSX DC5), msrp $630

GSHC0-9UAS2 (2012-2013 Honda Civic FG4 & FB6), msrp $650

GSS60-9USS2 (2002-2007 Subaru WRX GDA & GGA, 2004 Subaru STI GDF, 2005-2007 Saab 9-2X GGA), msrp $700

GSL70-91AS2 (2007-2010 Toyota Yaris NCP91L & NCP93L), msrp $650

 

and more vehicle applications to come within the next few months!!!!

 

We’re doing our best to keep these kits on the shelves, but we still recommend you get a hold of an authorized dealer to order to assure you can get a set, assuming you have one of the vehicle applications listed above!

New Video of Evasive Motorsports’ Nissan GT-R!

We never really get bored of the project vehicles that Evasive Motorsports works on every year, even if it’s a project we’re not directly involved with. GT Channel, in collaboration with Nitto Tire, put out a new video showcasing Evasive Motorsports’ Nissan GT-R, the very same car that was displayed at our SEMA booth last year.

Progress on this car is relatively slow. However, as you can see in everything Evasive Motorsports creates, these are all well-thought modifications. Rather than jumble a bunch of parts to create a race car, the team at Evasive tests each and every component in a long-winded effort to extract the absolute highest performance they can. It’s a balancing act, and an act they know very well.

For several years now we’ve been very fortunate to not only have Evasive Motorsports as one of our customers, but also as one of our largest promoters for our products. That’s not to say that they are necessarily brand exclusive. They also do builds using suspension components from various manufacturers. We were glad that they approached us when it came to their project GT-R.

There is already a plethora of suspension components available for the GT-R, none of them really being all that cheap. And if we’re being honest, neither are our coilover kits. The GT-R, from the factory, already comes with a great suspension setup. It takes time to R&D a kit that can really improve the vehicle’s performance. To date, we’ve released our MONO SPORT coilovers and our SUPER RACING coilovers. Evasive Motorsports chose the latter, opting for the SUPER RACING dampers’ separate compression & rebound adjustment, as well as aluminum bodied dampers. Available as an option through our Overhaul & Revalve service is our 3-way unit, giving our SUPER RACING Dampers both low and high-speed tuning abilities for compression.

We’re working closely with Evasive Motorsports as they dial in their suspension for the GT-R. Again, it’s a process, and any major changes to the vehicle, whether additional power, or additional aerodynamics, or even more grip, directly affects how the suspension reacts. We want to make sure they get the most out of our suspension. Also, they’re perfecting their suspension setup using our EDFC ACTIVE PRO system! That certainly makes for a very adaptive suspension package!

Anyway, we’ve delayed you long enough getting you to the video. Check it out below!

 

TEIN STREET BASIS Z & STREET ADVANCE Z Has Landed!!!

We’ve been on a full-fledged effort to bring the consumer affordable, high quality suspensions. After all, this is the reputation that TEIN has built its successes on. At the end of 2015, we introduced the new FLEX Z suspension kits. Never before have we released a full featured coilover kit at under $1000 (FLEX Z starts at $800), and to our surprise, it has taken off better than we have expected. So much so that our biggest problem is keeping enough inventory of these kits on our own shelves, let alone our dealers’ shelves.

With this success, we still felt it necessary to address the demand for even more affordable suspensions, which is where our new STREET BASIS Z and STREET ADVANCE Z suspensions come in. These kits come at a starting price of,,,,, brace yourselves for this,,,,,, $450 for the STREET BASIS Z and $550 for the STREET ADVANCE Z. That’s not for two shocks, or just the coilover springs. These are the starting prices for the complete kit!

You may be asking “HOW IS THIS POSSIBLE?”.

Good question! Let us explain:

A couple of years ago, we made mention of our new TEIN China factory. Now fully operational, we’ve been able to get to work on these two new lines of suspensions. Our goal was to maintain the renowned TEIN quality that TEIN Japan has prided themselves with and bring this technology overseas. In doing so, we were also able to meet our goal of offering an even more affordable suspension kit.

 

How do these two new “Z” line of suspensions differ from existing STREET BASIS & STREET ADVANCE lines?

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STREET BASIS Z/STREET ADVANCE Z will still go through our patented surface treatment processes, the very same processes our existing suspension lines go through, providing excellent corrosion resistance and many years of service.

 

The only major difference is the fact that the new STREET BASIS Z and STREET ADVANCE Z lines use fully sealed dampers (non-rebuildable) and are made in TEIN China’s factory (as previously mentioned). Our new fully sealed dampers may not be able to be rebuilt and revalved since the damper bodies can no longer be fully disassembled. However, in terms of servicing the dampers, should a damper go bad after our 1-year warranty, the customer can simply purchase a replacement damper and swap over their original TEIN spring and factory upper mount assembly and get their car back on the road.

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Fully sealed dampers may not be able to be rebuilt/revalved, but it still makes your suspension kit much cheaper to own in the long run when it comes to replacing old damper units. Instead of sending in your dampers, simply purchase replacements and get your car back on the road quickly!

Why is this of any benefit to the customer? Well, now you no longer have to send your dampers in to be rebuilt. That translates to less downtime (typical overhauls take anywhere from 3-4 weeks currently), and actually a much more cost-effective way for a customer to get their car running again (no need to ship dampers to and from TEIN USA, and replacement STREET BASIS Z/STREET ADVANCE Z dampers cost anywhere from $80 – $120).

STAZ

STREET ADVANCE Z kits starting at $550. Ride height and damping force adjustable.

 

Although not much else has change with the introduction of our new STREET BASIS Z & STREET ADVANCE Z kits, we’ve done our best to give the customers more ride height adjustment range, offering lower ride heights than before. We’ve also reassessed some vehicle applications and revised spring rates and valving to provide even greater performance and comfort.

The first sets that have arrived are limited in vehicle applications, but we’re working on eventually adding more and more applications of STREET BASIS Z & STREET ADVANCE Z as the year progresses. In the meantime, however, we still have some current STREET BASIS & STREET ADVANCE coilovers at new, lower retail prices. So there’s still plenty of chance to get a high quality TEIN coilover at a great price!

Before the new STREET BASIS Z and STREET ADVANCE Z kits start leaving our warehouse, we just wanted to say thank you to all of our authorized dealers, as well as our customers, who have helped TEIN to continue bringing technological innovations in the high performance segment of our market. Without your support, we wouldn’t be able to make our living in providing you with pure driving pleasure!

Please visit www.tein.com to see the available applications!

Coilover Claim That Are Mis-Installations

Many times we receive claims of defective dampers leaking oil which are then requested to be repaired or exchanged under warranty. For the most part the actual cause of the damper failure would be due to mis-installation. Now regardless if its you first time doing a coilover install or haveĀ  many years of working in automotive repair, a mis-installation can occur at any time. For the most part the installation instructions included with our coilover systems are straight forward but are usually never read through properly, overlooking the important advisories placed throughout the instructions. Following these advisories will of course lead to a problem free installation.
IMG_2785

A common disregarded advisory detailing to avoid clamping the piston shaft to tighten the damper top nut. Most consumers and “Mechanics” often are unable to tighten up the top nut claiming that holding the piston shaft body would be the only way to tighten the top nut which would lead up to the coilover to leak. For a better visual understanding what can happen to the piston rod if clamped down, please see the images below of a discarded damper.

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P1110134

 

P1110133

Now to the point of this blog post. This is in no way a manufacturing defect of the coilover. The markings on the piston shaft are what can be referenced as “The Smoking Gun” as it is an obvious tall tale sign that something had been used on the shaft. Do not use anything to clamp down the piston shaft. Our kits would either offer special machined sections of the piston shaft that can be held with a wrench or incorporate the use of the upper spring seat in conjunction with the included adjusting wrenches to hold the piston shaft. If the top nut turns even when tightened but not torqued down, placing the vehicle load on that specific corner then torqueing the top nut will work.

P1110137 P1110138

P1110141P1110146P1110140

When it comes to any product claims, we do our best in repairing those that respectively are a manufacturing defect. If the item is not covered under warranty an explanation is given and detailed for the consumer to further understand the reason for the warranty decline.

Coil Spring Material

I know some (if not all) of you people really care about what you buy. Although many of us are not engineers, we can tell good designs from bad designs. What we cannot typically tell is what are good materials and bad materials simply by looking at pictures.

Lowering springs can be found by many manufacturers. Many of them claim to use the same materials as “such and such well-known brand”. And they may be correct (since there are several spring manufacturers that let small brands outsource through them). But, some small brands may request a different material to get their price point way way down. These days, a set of good quality springs can average the $275 mark. Anything below that is not necessarily questionable, but I’d be wary of them (unless it is a discounted price from a known brand and reputable retailer, and you can confirm the product is authentic- beware of counterfeits!).

To get right to the point, TEIN uses SAE 9254V, which is a Chrome Silicon Vanadium alloy. This is not an uncommon material. Many well-respected brands state this alloy as their material of choice for their springs.

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So, we get this Chrome Silicon Vanadium wire, which is in a “soft” state, and feed it through a machine that first draws out the wire and straightens it, then pulls it through a mandrel that makes the wire diameter consistent. Then we can feed it through our machine to form coil springs.

SAE 9254V preform

These massive hula hoop looking things are the chrome silicon vanadium steel wire we use for our springs. Still in a relatively soft state, it will be fed through dies to straighten out and ensure consistent diameter before being fed through a computer controlled coiling machine.

Coiling of the wire alloy is done in a cold state (not ice cold, btw). This is done “cold” because most all of our springs are not very large in wire diameter. It’s easy for us to form in such a condition. It’d be a different story if our coil springs were used for trains or huge trucks. This method also eliminates one step- preheating the wire, which can alter the alloys molecular structure and potentially weaken the material.

Coil Forming

If you’ve read other articles about coil spring manufacturing, you’ll hear it likened to pasta being formed. These computer controlled machines can make adjustments as wire is being fed into the machine, allowing us to make many different shapes of springs, like our taper or barrel springs. This is what sets spring manufacturers apart from one another. Each manufacturer has their own design.

There is still a heat treatment step to follow our process anyway, which is the next step after cold winding. This adds strength to the alloy by realigning the molecular bond of the alloy. Close attention is paid during this step, as it needs to be timed properly and at the correct temperature. Improperly heat treated springs can either sag or break, depending on how long the heat treatment process went.

heat treating/tempering

Finished coil springs which have been cut from the coiling machine will next go through heat treatment. Cold forming of the coils can alter the molecular structure of the wire, so heat treating helps to realign this molecular bond prior to the next stages of processing.

Depending on the vehicle application, the next step is flat grinding the spring ends. This is important because this allows the spring load to be evenly distributed across the spring’s surface area. However, this is only an important step if the factory spring design requires flat grinding. In other words, the springs we make must have matching ends to the factory setup in both the spring perch and upper seat assembly.

flat ground

IMG_0349 (Flat Ground Spring End)

 

Our shot peen process is the next step. This takes tiny steel balls (called “shot”) and impacts the spring at high velocity. This is a stress relieving process. Impacting the spring surface is likened to a blacksmith hammering a piece of iron. It shapes and compacts the surface, giving it strength. This, however, leaves the core of the wire spring “soft”. That is what you’d want, because if the inner core of the wire spring is strengthened, it can make it brittle.

Finished Wind

The heat treated coil springs will then be sent to shot peening for stress relieving and surface compaction.

We then go through a Setting process, which puts the spring under load for a specified period of time and at an elevated temperature. This lets the spring settle to the correct length and is also a quality control measure. After setting, we inspect the springs to make sure they fall within specification prior to the final step- powdercoating.

Presetting

We use a urethane powder paint, but prior to that, we apply a zinc powder base for corrosion resistance. They are baked on at the same time and can last the life of the spring.

Powder Painting

Our 2-stage powder paint process ensures a long lasting spring with excellent surface corrosion protection.

Labeling

Labeled springs will go through a final stage of inspections prior to pairing and packaging.

We have a great success rate with our springs. While we do offer a 1 year warranty against spring sag (more than 5mm), it is not to say that a spring will never sag. The repetitive cycling of a spring (compressing and extending) weakens a spring over time. However, the materials and processes we use provide a very long lasting spring. It is not very common for us to see a spring that has sagged, even after years and well over 150,000 miles of use.

Nothing much changes when we manufacture our springs for coilovers. The same processes are used. The only exception is our Racing Spring line.

Racing Springs use a SWOSC-KV material, which offers very similar properties as our SAE 9254V springs, but we can now make a much more lightweight spring. That’s a benefit when trying to keep weight of a race car down. This weight savings is accomplished by winding a spring with less material. The only downside to such lightweight springs is the spring stroke maximum. These have much shorter stroke length for a given spring free length and wire diameter. Exceeding the design’s spring stroke can cause them to sag.

Spring design is critical, for obvious reasons (performance being one of the main ones). But material is just as critical, if not more so. We want to utilize the best material that won’t cost a pretty penny. So, when looking for springs, be picky about the ones you really want. Know that TEIN puts a lot of time to engineer a great performing product at a great value.

As we’ve mentioned, a well engineered spring can make a world of difference, especially in terms of safety.

 

Counterfeit TEIN Springs (Round 2)

Well, maybe it’s more like Round 5 in the continuing saga of Counterfeit TEIN springs being put to market.

Several years back we made a notice for our dealers and customers that our lowering springs are being knocked off overseas. Well, it seems that someone new is out to do the same thing. Honestly, these counterfeiters getting better and better at making their springs look like ours, and getting labeling and packaging to look like pretty decent copies (but still not a perfect match).

Here are a few ways to identify the latest batch of counterfeits on market compared to authentic TEIN springs/packaging.

fake_1

fake2

 

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Why the concern?

One of the more obvious reasons is safety. We put a lot of time and effort into our research and development. Materials used are just as important, and we take the extra steps to produce our SAE9254V and SWOSC-kv spring materials to provide years of service, problem-free. If someone decides to knock off our springs using a lesser grade material, your safety is at risk. The potential for a cheap coil spring to break is very high, especially if the material is not of sufficient quality or is not produced to reduce the fatigue characteristics of a spring.

Take a look at a counterfeit spring being put up against a TEIN spring in testing:

Also, while a spring may not look like much to have to engineer, you’d be wrong. Each and every well-known spring manufacturer has their own unique designs and each of them are protected by the manufacturer. If you compare our springs to a company such as Eibach or H&R, you will see that for a given application, the springs are not the same. It’s not that difficult to copy a spring design, which makes it easier for us to identify whether or not it is being modeled after one of our own springs (even if they use a completely different paint, color, and labeling).

Maybe I wouldn’t be so bothered if you were getting some fake Louis Vuitton or a fake Rolex, unless they were made using harmful chemicals/materials (honestly, anything fake still bothers me). But, the thought of a spring that was never really developed and tested out on the road? That’s a huge concern for us. Anything that bears our name, authentic or not, can tarnish our brand and reputation. We stand by our genuine products. If our springs were to fail, even outside of our 1 year spring sag & manufacturer’s defect warranty, it will still be corrected by us. That’s how important this matter is to us.

So, while there may be a great savings in terms of product cost, counterfeit springs may cost you more in the long run, up to and including your life. Don’t take the risk of a potential car accident that these untested products may cause.

If you are aware of counterfeit TEIN springs, please notify us immediately so we can get them off the market. Know what you’re purchasing and be sure to purchase from an authorized TEIN dealer.

TEIN USA

tel: 562-861-9161

email: tus_sales@tein.com

Effects of Aerodynamics on Suspension

Enzo Ferrari was once quoted for saying, “Aerodynamics are for people who can’t build engines.” Funny guy, that man. Colin Chapman, however, saw aerodynamics as the future of F1, which reflects heavily on the design direction of the F1 cars you’ve seen for the past four decades. It has been used effectively and with amazing results.

If you follow much on the ever-growing Time Attack racing series, you’ll see or hear about aerodynamics. Other than amazing and tractable power that most engines can be tuned for these days, along with a great suspension and tire package, the only way to tick off several tenths of a second from your lap seems to be crazy aero. Incredibly crazy aero. So much so that the cars on track resemble upside down airplanes. Makes me wonder exactly how much downforce these kitted cars are generating.

Top Fuel S2K

This hammerhead shark looking thing comes from the Top Fuel team in Japan. Currently breaking records at Tsukuba and Fuji Speedway. The front splitter and rear wing are waaaaay too wide for use on the street, which this car will probably never see again anyway. Downforce is what’s keeping these fully prepped unibody cars fast (as well as tons of power).

Aerodynamic tuning seems to be a fairly straightforward approach these days, with many people fabricating their own front splitters, canards, flat bottoms, and rear diffusers. While this post is not necessarily about how aerodynamics work both positively and negatively, it is important to know that it is very effective, and it takes more fine tuning of the rest of your vehicle to make the aero work in harmony with your car.

So how does all this extra downforce from aerodynamic gain affect suspension?

Evasive Blue S2K

This Evasive S2000 had a full aero package. Front splitter, flat bottom under tray, & rear wing work together to generate sufficient downforce. Using street tires (treadwear 180) and Evasive Motorsports’ own Evasive-Spec TEIN Super Racing dampers, this Street RWD class Time Attack car broke records at Buttonwillow in Street RWD class events.

When we set up a suspension kit for a vehicle, we have to factor several items prior to deciding which spring rates will work best, followed by how we will valve the dampers depending on what the driver experiences. After all, it is the driver’s confidence we’re trying to build up, which in turn translates into a high performing car if they can do their part behind the wheel.

Evasive GT-R Braking

Believe it or not, this GT-R from Evasive Motorsports has relatively mild aero components. Still, it’s a matter of finding the right balance for the vehicle at differing speeds. For us as a suspension manufacturer, we’re always concerned with how the stability of the car is affected through body dynamics, whether under turning, accelerating, or braking (as in this picture).

We also have to take into account what type of ride height the customer wants to achieve, which in turn affects the damper length, including droop/extension and bump stroke. Keep in mind that your steering geometry must be set for that specific ride height, as you want minimal effect in bump steer.

Evasive S2K Turn

This S2000 going through a turn looks like it is flat relative to the curve. However, you can see that the asphalt is slightly cambered, and the inside wheels/tires need to droop down and maintain contact for greater traction, which it is doing. Otherwise if the wheels were to have lost contact, traction suffers and the balance is thrown off. This car also has relatively mild aero additions.

In its heyday, aero tuning wasn’t understood as it was today. Early reports in F1 stated that the vehicle would oscillate, or “porpoise”, at varying speeds. If the suspension setup was too soft, this problem could be exacerbated by this porpoising phenomenon. This effect disrupts airflow and causes instability as speed increases.

F1 typically has the best examples of the effect of downforce on suspension. For one, F1 cars of today have incredibly stiff suspension. Some control arms actually don’t even have any pivoting point and rely on flexing to provide suspension movement. If you’ve seen an F1 car in action, you’ll know that, for the most part, the circuits they drive on are very smooth. Nevertheless, suspension is still necessary as the car still has to pass through gaps, curbing, etc. However, F1 regulations allow a tire with a really huge sidewall. So this in turn acts as suspension (just without proper damping; also helps create a fairly large contact patch for the tire). If it were tires with a very low aspect ratio (small sidewalls) the car would have to rely on softer suspension, which is what they want to avoid doing.

Still, when you watch an F1 car, you can notice how little body roll there is (it’s noticeable, but not as severe as a street car). The suspension does move, so it is functional. It seems though that the tires, as they deflect and deform through turns, adds to body motion.

sahara f1 kerb

Obviously this Sahara Force India car is going past a curb, which makes the car look like there is some body roll. Of course there is some roll, just very minimal.

 

massa ferrari

This older spec Ferrari shows just a bit more body roll at turn-in.

But, on straightaways, it is clear that F1 car suspension is working. Thankfully this has been made clear in the 2015 regulations as all cars must use a titanium skid plate. And when this skid plate makes contact with the ground, it makes an amazing shower of sparks seen coming out the car’s back end. Why is this helpful? because clearly the car is making enough downforce to cause the skid plate to scrape along the ground.

lotus f1 sparks

We kinda dig the show current F1 cars put on, especially with their titanium skid plates.

This is a factor that is still important with street cars set up for racing. You may find a need for super stiff suspension, but for the most part we don’t have, or get, to drive on super smooth circuits like F1 cars do. That means we need a suspension that can track the road surface better and help maintain good traction. Super stiff suspension with very little droop travel with literally be skipping off the curbs and bumps. It wouldn’t take a whole lot to make the car feel unsettling. So, therein lies the problem. Then, once you add aero parts like a front splitter, flat bottom, rear diffuser, & rear wing, you’re compounding the problem. It’s a balancing act.

For the most part, our Super Racing dampers are designed and valved with some specific spring rates in mind for each application. In fact, some of our sponsored teams, like SportCar Motion and Evasive Motorsports here in the U.S., have pretty aggressive aero on their Time Attack vehicles, yet they still use our recommended spring rates. Really aggressive aero, and even a change in stickier tires, may require a small change in spring rate, maybe something slightly stiffer (+2kg/mm), and that is more than enough.

Ultimately, it is best to try a suspension kit as-is at our recommendations, do your testing, work on any other additional modifications you make to the vehicle, continue testing, then you can assess what changes you need to make to your suspension. It can be as simple as damping force changes, ride height changes, or spring rate change. Starting with an out-of-the-box setup is at least a good baseline. Just as with any other modification you make to your car, modifications to suspension can also be made. We’ve already spent the time to engineer the the suspension kit for your specific application (albeit a relatively stock vehicle), so that gives you a great baseline to start with.

Since I brought up what Enzo Ferrari said- “Aerodynamics are for people who can’t build engines”, how about this new engine for the 488 GTB:

ferrari-488-gtb-engine-image

Damn, that looks sexy.

 

One extra thought- while it’s nice to try and pioneer your own aero setup for your car, sometimes it’s best to go with a tested/developed setup for your car. Piecing together components from different manufacturers, although looking very similar and wanting to create similar effects, may not net the results you are looking for. Aerodynamic tuning can be very tricky to get right, depending on what you want to achieve.

CFD-ANSYS-BMW-SauberF1

The End of The Scion Era

It’s sad to hear that the Scion marque has reached its end. With just over 13 years of production, the brand made a huge impact on the sporty compact car market, and has helped manufacturers like ourselves by being able to offer suspension packages for very customizable platforms. After all, that was the appeal of the Scion line- customization. And affordability.

However, with our economy hitting another rut, it seems to not be in Scion’s favor. So, as of August this year, we will no longer see Scion badged vehicles. Toyota will be carrying over a few of their current and new platforms. Whether that affects the model names is not known yet. Regardless, it will be great to see the continuation of some of these Scion vehicles under the Toyota marque.

Let’s take a look back at some memorable Scion projects we had our hands on.

How about our very own Scion xB widebody, built by our previous Marketing Director Philip Chase

DSC_0013v2_printDSC_0030v2_printPhilip had a completely custom, steel fendered widebody kit made for this xB. From what we last heard, this car is still roaming around at several car shows. This xB used a set of our [now discontinued] Hybrid Dampers, which was a ride height adjustable damper kit, but also had a hydraulic setup that allowed you to adjust ride height ~2 inches on the fly. Definitely useful considering this custom body kit gave the car very little ground clearance.

Then we also have our R&D Engineer’s personal Scion FR-S which first used a set of MONO FLEX dampers, then eventually used our SUPER RACING dampers. Shu was a regular attendee for local track days. Originally owning a Honda S2000 with our SUPER RACING dampers, he eventually wanted to get an FR-S and try to develop it into a great street and track car. It was actually his daily driver for a while. While he was using our SUPER RACING dampers, it eventually became a test bed for us in developing damping for this setup.

shu bw

We also have the Rally xD, which was a Scion Racing program vehicle spearheaded by Gordon Ting

xd pikes 3 (Custom)xd pikes 2 (Custom)The Rally xD used dampers made through our SPECIALIZED DAMPER Program. Since rally type suspension wasn’t readily available for this car, this program was the best solution. In total we made two kits, one based around our HG type dampers and one loosely based on our Gr.N dampers.

Its final iteration was a take on some classic Toyota rally cars from the good ol’ days

xd nefr 3 (Custom)xd nefr 1 (Custom)

We also have the Scion tC of Edgar Coria and his wife Tiffany. They use our STREET BASIS dampers for their widebody 2nd gen tC.

Edgar Coria

One of our good friends, Five Axis Designs, has been involved with Scion since their inception, and they were responsible for prototyping a lot of vehicles for the Toyota group. Being that we’ve had a great relationship with Five Axis, a lot of their projects had TEIN suspensions.

Troy, owner of Five Axis was one of the first to get our TYPE FLEX dampers for the then-new FR-S

Troy's FR-S

Before the Scion iM reached the US shore, we helped Five Axis with suspension for this concept iM

proto scion im

Another FR-S built by Five Axis for CAPCOM. Yes, the producers of the Street Fighter series of video games! Also on one of our FLEX damper setups.

capcom fr-s

Five Axis has also built some pretty crazy concepts around the tC, xA, and xB platforms, such as these cars

tC 2 tC

xA 2 xA

We’ll be sad to see the Scion name disappear. However, for many of us, we were able to witness something pretty great for our generation of automotive enthusiasts. We got to see the era of customization grow into something never really seen before for the sport compact car market. It pushed the envelope in both show and race, with builders thinking way outside the box (like the guys at Five Axis!). Kudos to the Scion marketing team on getting their name spread all throughout North America and beyond. For us, Scion will be in some of our fondest of memories.